PCB solutions for Aerospace
High-reliability electronics manufacturing for avionics, embedded controls, sensor platforms and test systems.
Overview
Precision Electronics Manufacturing for Aerospace Applications
Pro-Active supports aerospace programs with full AS9100 documentation, serialized traceability and dedicated engineering support from first prototype through production and long-term sustainment.
In-house capabilities including wire bonding, silver sintering, vapor phase soldering, flying probe testing and environmental stress screening allow Pro-Active to support the full scope of aerospace assembly requirements under one roof. A single accountable partner from prototype through end of life reduces vendor complexity and keeps programs on schedule.
Ensuring Reliability, Security, and Compliance in Military Electronics
Challenges & Needs
Extreme Environmental Conditions
Military PCBs must withstand high-impact shocks, extreme temperatures, moisture, and electromagnetic interference (EMI) without compromising performance.
Strict Compliance & Security Requirements
All defense electronics must meet ITAR, JCP, and MIL-SPEC standards, ensuring secure, traceable, and mission-ready solutions.
Longevity & Component Availability
Military and defense systems have extended life cycles, requiring long-term component availability, counterfeit avoidance, and proactive obsolescence management.
How We Support Aerospace Programs
Pro-Active delivers comprehensive EMS solutions built with the reliability, traceability and compliance standards that flight-ready electronics demand.
PCB Assembly
Full-service PCB design, prototyping, and assembly. From first layout to production-ready boards, built to IPC Class 2 and 3 standards.
- PCB Design & Engineering
- Quick-Turn Prototyping
- SMT & Through-Hole Assembly
- And more...
Box Build & System Integration
Chassis and enclosure assembly, cable and harness build, firmware loading, and serialized system integration. A finished, tested product, not just a populated board.
- Chassis & Enclosure Assembly
- Cable & Harness Assembly
- Firmware & Software Loading
- And more...
Advanced Packaging & Interconnects
Wire bonding, silver sintering, die attach, and flip-chip assembly. Specialized packaging processes most contract manufacturers don't have in-house.
- Wire Bonding
- Silver Sintering
- Flip-Chip & Advanced Formats
- And more...
Testing & Validation
Flying probe, AOI, X-ray, and functional testing with full serialized traceability. Defects caught before a build leaves the facility.
- Flying Probe Testing
- Optical & X-Ray Inspection
- Functional & Environmental Test
- And more...
Conformal Coating
Ruggedized PCB protection for harsh environments, including spray coating and encapsulation.
- Spray Coating & Encapsulation
- Material Selection
- Surface Prep & Masking
- And more...
A smarter way to build your PCBs
We proactively manage your project at every stage to ensure unmatched reliability and faster time-to-market.
Tell Us What You Need
Need a prototype? A full production run? Something in between? Share your project details, and we’ll take it from there.
We Design & Build It
Our expert team will design, test and build your PCBs with precision, ensuring a seamless transition to full-scale production.
We Deliver High-Quality PCBs, On Time
Your boards arrive tested and ready to use. No delays, no surprises— just reliable performance from a partner you can trust.
Let’s get started—Request a quote today!
Get StartedThe Pro-Active Advantage - A Smarter Way to Assemble PCBs
US-Based Manufacturing
Faster lead times, secure supply chains, and superior quality control.
One-Stop Shop
Design, manufacturing, assembly, and testing—all in-house.
Scalability
Seamless transition from prototype to full production.
Risk Reduction
Pro-Active management means fewer surprises, predictable outcomes and peace of mind.
Expert Support
A team of engineers and PCB specialists guiding you every step of the way.
Proven PCB Solutions in Action
Explore real-world examples of how our high-performance PCBs have enabled innovation, reliability, and success in mission-critical aerospace and defense applications.
Lockheed Martin
Raytheon Technologies
Northrop Grumman
Built to the Highest Industry Standards
Quality is at the core of everything we do. Our certifications and compliance standards ensure repeatable, reliable performance you can trust.
Every board undergoes rigorous inspection and functional testing to ensure flawless performance and durability.
Certified quality management system.
Compliant with U.S. defense manufacturing regulations.
Approved supplier for government and military contracts.
