PCB solutions for Critical Power
Precision electronics manufacturing for critical power infrastructure including voltage regulators, renewable systems and high-power LED lighting.
Overview
EMS for High-Power Electronics
Critical infrastructure assemblies generate heat that standard solder joints cannot manage over time. Pro-Active’s silver sintering capability delivers 2x to 3x greater thermal conductivity than traditional solders, improving heat dissipation, extending device life and maintaining bond integrity under sustained high-current loads.
For critical power programs, high thermal performance translates directly to longer service life, fewer field failures and more reliable operation under sustained electrical stress. Pro-Active supports voltage regulators, solar power systems, battery management electronics, power conversion assemblies and high-power LED systems from prototype through production — with full traceability and serialization on every build.
Challenges & Needs
Enabling Real-Time Data Processing
We design and manufacture PCBs optimized for high-speed signal integrity and real-time data transmission. Our engineering team develops embedded control systems that support uninterrupted processing of video, audio, and sensor inputs—essential for surveillance systems that can’t afford latency.
Ensuring Environmental Resilience
Pro-Active assemblies are built to endure. We apply potting and conformal coating techniques to protect against moisture, dust, and thermal extremes. Our rigorous testing protocols and robust materials ensure that your systems operate reliably in outdoor or high-vibration environments.
Delivering Secure, Reliable Operation
We maintain ITAR compliance and implement documented traceability throughout the production process. Our risk mitigation programs and functional testing ensure every board is verified for continuous operation—supporting the always-on reliability security systems require.
How We Support Energy Systems Programs
Pro-Active brings specialized assembly capabilities and engineering-led process control to critical power programs, supporting complex, high-power electronics with the reliability and traceability each application demands.
PCB Assembly
Full-service PCB design, prototyping, and assembly. From first layout to production-ready boards, built to IPC Class 2 and 3 standards.
- PCB Design & Engineering
- Quick-Turn Prototyping
- SMT & Through-Hole Assembly
- And more...
Box Build & System Integration
Chassis and enclosure assembly, cable and harness build, firmware loading, and serialized system integration. A finished, tested product, not just a populated board.
- Chassis & Enclosure Assembly
- Cable & Harness Assembly
- Firmware & Software Loading
- And more...
Advanced Packaging & Interconnects
Wire bonding, silver sintering, die attach, and flip-chip assembly. Specialized packaging processes most contract manufacturers don't have in-house.
- Wire Bonding
- Silver Sintering
- Flip-Chip & Advanced Formats
- And more...
Testing & Validation
Flying probe, AOI, X-ray, and functional testing with full serialized traceability. Defects caught before a build leaves the facility.
- Flying Probe Testing
- Optical & X-Ray Inspection
- Functional & Environmental Test
- And more...
Conformal Coating
Ruggedized PCB protection for harsh environments, including spray coating and encapsulation.
- Spray Coating & Encapsulation
- Material Selection
- Surface Prep & Masking
- And more...
A smarter way to build your PCBs
We proactively manage your project at every stage to ensure unmatched reliability and faster time-to-market.
Tell Us What You Need
Need a prototype? A full production run? Something in between? Share your project details, and we’ll take it from there.
We Design & Build It
Our expert team will design, test and build your PCBs with precision, ensuring a seamless transition to full-scale production.
We Deliver High-Quality PCBs, On Time
Your boards arrive tested and ready to use. No delays, no surprises— just reliable performance from a partner you can trust.
Let’s get started—Request a quote today!
Get StartedThe Pro-Active Advantage - A Smarter Way to Assemble PCBs
US-Based Manufacturing
Faster lead times, secure supply chains, and superior quality control.
One-Stop Shop
Design, manufacturing, assembly, and testing—all in-house.
Scalability
Seamless transition from prototype to full production.
Risk Reduction
Pro-Active management means fewer surprises, predictable outcomes and peace of mind.
Expert Support
A team of engineers and PCB specialists guiding you every step of the way.
Proven PCB Solutions in Action
Explore real-world examples of how our high-performance PCBs have enabled innovation, reliability, and success in mission-critical aerospace and defense applications.
Lockheed Martin
Raytheon Technologies
Northrop Grumman
Built to the Highest Industry Standards
Quality is at the core of everything we do. Our certifications and compliance standards ensure repeatable, reliable performance you can trust.
Every board undergoes rigorous inspection and functional testing to ensure flawless performance and durability.
Certified quality management system.
Compliant with U.S. defense manufacturing regulations.
Approved supplier for government and military contracts.
